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N. Eslami Rad*, Ch. Dehghanian,
Volume 7, Issue 4 (10-2010)
Abstract
Abstract: Electroless Nickel (EN) composite coatings embedded with Cr2O3 and/or MoS2 particles were deposited to combine the characters of both Cr2O3 and MoS2 into one coating in this study. The effects of the co-deposited particles on corrosion behavior of the coating in 3.5% NaCl media were investigated. The results showed that both Ni-P and Ni-P composite coatings had significant improvement on corrosion resistance in comparison to the substrate. Codeposition of Cr2O3 in coating improved corrosion characteristic but co-deposition of MoS2 decreased corrosion resistance of the coating.
S. Ahmadi,, H. R. Shahverdi*, S. S. Saremi,
Volume 7, Issue 4 (10-2010)
Abstract
Abstract: In this research work, crystallization kinetics of Fe55Cr18Mo7B16C4 alloy was evaluated by X-ray diffraction, TEM observations and differential scanning calorimetric tests. In practice, crystallization and growth mechanisms were investigated using DSC tests in four different heating rates. Results showed that a two -step crystallization process occurred in the alloy in which - Fe phase was crystallized in the first step after annealing treatments. Activation energy for the first step of crystallization i.e. - Fe was measured to be 276 (kj/mol) according to Kissinger model. Further, avrami exponent calculated from DSC curves was 2 and a three -dimensional diffusion controlled mechanism with decreasing nucleation rate was observed in the alloy. It is also known from the TEM observations that crystalline á – Fe phase nucleated in the structure of the alloy in an average size of 10 nm and completely mottled morphology.
M. Farzalipour Tabriz, M. Ghassemi Kakroudi*,
Volume 7, Issue 4 (10-2010)
Abstract
Abstract: Cordierite-Mullite based kiln furnitures are widely used in fast-firing of ceramic products because of their low thermal expansion which confer them a very good ability to thermal shock resistance. Difference in CTE of constituent phase can develop damage during thermal cycling due to internal stresses. Increase in industrial competitiveness leads to the development of new means for extending refractory life and increasing reliability of industrial tools so investigations regarding the structuralmechanical behaviour of refractory systems are becoming essential. In this paper, Thermo-mechanical design of commercial Cordierite-Mullite based kiln furniture was investigated by using finite element method (FEM) and possible solutions for improvement of working life have been considered. The results indicated that the change of the kiln furniture geometry can decrease the maximum thermomechanical stress in study conditions which can prolong the refractory service life. Obtained results indicate the existence of an optimal thickness for the section under maximum thermo-mechanical stress. Increasing filet radius of ring region from 3 to 9 mm decreases thermo-mechanical stress value from 113 to 93 MPa.
R. Alizadeh, O. Ostrovski,
Volume 8, Issue 1 (3-2011)
Abstract
Abstract: Reduction of the Titanium dioxide, TiO2, by methane was investigated in this work. The thermodynamic of reaction was examined and found favorable. The reaction of titanium dioxide with methane was carried out in the temperature range 1150°C to 1450°C at atmospheric pressure with industrial high porosity pellets prepared from titanium dioxide powder. The evolved gas analyzing method was used for determination of the extent of reduction rate. The gas products of the reaction are mostly CO and trace amount of CO2 and H2O. The synthesized product powder was characterized by X-ray diffraction (XRD) for elucidating solid phase compositions. The effect of varying temperature was studied during the reduction. The conversion-time data have been interpreted by using the grain model. For first order reaction with respect to methane concentration, the activation energy of titanium dioxide reduction by methane is found to be 51.4 kcal/gmole. No detailed investigation of kinetic and mechanism of the reaction was reported in literatures.
T. Rostamzadeh, H. R. Shahverd,
Volume 8, Issue 1 (3-2011)
Abstract
Abstract: In this study Al-5 (Vol) % SiCp nanocomposite powder has been successfully synthesized by high-energy planetary milling of Al and SiC powders for a period of 25 h at a ball-to-powder ratio of 15:1. The changes of the lattice strain, the crystallite size of the matrix phase, and the nanocomposite powder microstructure with time have been investigated by X-ray diffraction (XRD), X-ray mapping, and scanning electron microscopy (SEM) analyses. The morphologies of the nanocomposite powders obtained after 25 h of milling have also been studied by transmission electron microscopy (TEM). The results showed that nanocomposite powders were composed of near-spherical particles and, moreover, the SiC particles were uniformly distributed in the aluminum matrix.
S. H. Razavi, Sh. Mirdamadi, M. M. Hormozi,
Volume 8, Issue 1 (3-2011)
Abstract
Abstract: The aim of the present investigation is to study the physical and mechanical characteristics of dental-filling spherical high-copper and silver amalgams and to compare them with a common high-copper domestic unicompositional amalgam. In this study, cylindrical specimens were mechanically condensed according to the ISO 1559:1986 Standard in order to measure the compressive strength, Vickers hardness, static creep and dimensional change on setting. Adding more silver to the amalgam increased its compressive strength, creep resistance and reduced mercury vapor. After 1, 24 and 168h of amalgamation and Modulus of elasticity of specimen S1, the mean hardness and compressive fracture strength were significantly lower than those of . No significant differences were identified for the two alloys in the creep and dimensional changes on setting. It can be concluded that as far as the mechanical properties or corrosion resistance is concerned, the amalgam should be comprised of at least one spherical alloy.
R. Taherzadeh Mousavian, S. Sharafi, M. H. Shariat,
Volume 8, Issue 2 (6-2011)
Abstract
Abstract: Nano-structural synthesized materials can be fabricated utilizing intensive milling after combustion synthesis. The Al2O3-TiB2 ceramic composite has been synthesized by aluminothermic reactions between Al, Ti (TiO2), and B (B2O3 or H3BO3). Boric acid (H3BO3) is less expensive than boron oxide, and after being dehydrated at 200°C, boron oxide will be obtained. In this study, Al, TiO2, and boric acid were used as the starting materials to fabricate an Al2O3-TiB2 ceramic composite. After mechanical activation and thermal explosion processes, intensive milling was performed for 5, 10, and 20h to assess the formation of a nano-structural composite. The X-ray phase analysis of the as-synthesized sample showed that considerable amounts of the remained reactants incorporated with the TiO phase were present in the XRD pattern. The results showed that the average crystallite size for alumina as a matrix were 150, 55 and 33 nm, after 5h, 10h, and 20h of intensive milling, respectively. The SEM microstructure of the as-milled samples indicated that increasing the milling duration after combustion synthesis causes a significant reduction in the particle size of the products, which leads to an increase in the homogeneity of particles size. A significant increase in the microhardness values of the composite powders was revealed after intensive milling process.
H. Momeni, H. Razavi, S. G. Shabestari,
Volume 8, Issue 2 (6-2011)
Abstract
Abstract: The supersolidus liquid phase sintering characteristics of commercial 2024 pre-alloyed powder was studied at different sintering conditions. Pre-alloyed 2024 aluminum alloy powder was produced via air atomizing process with particle size of less than 100 µm. The solidus and liquidus temperatures of the produced alloy were determined using differential thermal analysis (DTA). The sintering process was performed at various temperatures ranging from the solidus to liquidus temperatures in dry N2 gas atmosphere for 30 min in a tube furnace. The maximum density of the 2024 aluminum alloy was obtained at 610ºC which yields parts with a relative density of 98.8% of the theoretical density. The density of the sintered samples increased to the maximum 99.3% of the theoretical density with the addition of 0.1 wt. %Sn powder to the 2024 pre-alloyed powder. The maximum density was obtained at 15% liquid volume fraction for both powder mixtures.
B. Mehrabi, M. Abdellatif, F. Masoudi,
Volume 8, Issue 2 (6-2011)
Abstract
Abstract: Ore mineral characterization and various experimental testwork were carried out on Asian Abe-Garm dolomite, Qazvin province, Iran. The testwork consisted of calcining, chemical characterization, LOI determination, and reduction tests on the calcined dolomite (doloma), using Semnan ferrosilicon. Calcining of dolomite sample was carried out at about 1400 ºC in order to remove the contained CO2, moisture, and other easily volatilised impurities. The doloma was milled, thoroughly mixed with 21% Semnan ferrosilicon and briquetted in hand press applying 30 MPa pressure. The briquettes were heated at 1125-1150 ºC and 500Pa in a Pidgeon-type tube reactor for 10-12 hours to extract the magnesium. Ferrosilicon addition, relative to doloma, was determined based on the chemical analyses of the two reactants using Mintek’s Pyrosim software package. Magnesium extraction calculated as 77.97% and Mg purity of 96.35%. The level of major impurities in the produced magnesium crown is similar to those in the crude metal production.
M. Ramya, S. Ganesan,
Volume 8, Issue 2 (6-2011)
Abstract
Abstract: Different thickness of Cu2S thin films were prepared by vacuum evaporation under a pressure of 10-6 torr at an evaporation rate of 3Å /sec. Cu2S has direct band gap energy and indirect band gap energy at 1.2eV and 1.8 eV respectively. This paper presents the analysis of structural and optical properties of the Cu2S thin film by X-ray diffractometer (XRD) and UV-Vis-NIR Spectrophotometer. XRD studies showed ploycrystallinity of CuXS thin films at higher thickness. Optical spectra of Cu2S film exhibit high transmittance in the visible region and high absorbance in the near infra-red region. Moreover, the optical property of the film confirms that transmission mainly depends on the thickness of the film. Structural and resistivity property reveals that Cu2S film at higher thicknesses shows slight deviations in stoichiometry. Possible applications of the Cu2S thin films are also discussed.
B. Akbari, M. Pirhadi Tavandashti, M. Zandrahimi,
Volume 8, Issue 2 (6-2011)
Abstract
Abstract: Most properties of nanoparticles are size-dependent. In fact, the novel properties of nanoaprticles do not prevail until the size has been reduced to the nanometer scale. The particle size and size distribution of alumina nanoparticle, as a critical properties, have been determined by transmission electron microscopy (TEM), photon correlation spectroscopy (PCS), surface area analysis (BET) and x-ray diffraction peak broadening analysis. The particle size was found to be in the range of 5-95nm. Cumulative percentage frequency plot of the data extracted form TEM images indicates that particle size distribution obeys the log-normal function. The TEM images also reveal that particles are spherical in shape and loosely agglomerated. Comparing of the XRD and TEM results shows that the particles are single-crystal. The HRTEM images also verify that the particles have a single-crystal nature. In comparison, there is a good correlation between the BET, XRD and TEM measurements other than PCS that is sensitive to the presence of the agglomerates.
M. Sh. Bafghi, A. Yarahmadi, A. Ahmadi, H. Mehrjoo,
Volume 8, Issue 3 (9-2011)
Abstract
Abstract:
the reduction agent. Pellets of barite ore containing about 95% BaSO
temperature, time, ore grain size and the type and grain size of the carbon materials. Graphite, coke and charcoal have
been used as the reducing agent and the reduction experiments have been performed in the temperature range of 925-
1150 °C. Apart from conducting the experiments using pellets made of ore powder, kinetic analysis of the experimental
data by use of the reduced (dimensionless) time method has been another unique feature of the present study.
Experimental results show that grain size of either carbon material or barite ore has not appreciable effect on the
reaction rate. Kinetic analysis of the experimental data revealed the rate is strongly controlled by the chemical reaction
of carbon gasification (Boudouard reaction). The reaction rate is very considerably related to the type of carbon
material so that the activation energy varies from 15.6 kcal.mol
kcal.mol
gasification.
The present study deals with the reduction of barium sulfate (Barite) to barium sulfide by use of carbon as4 has been reduced under different conditions of-1 for charcoal to 26.3 kcal.mol-1 for graphite and 20.8-1 for coke. This behavior provides further support for the postulated reaction mechanism, i.e., carbon
Y. Safaei-Naeini, F. Golestani-Fard, F. Khorasanizadeh, M. Aminzare, S. Zhang,
Volume 8, Issue 3 (9-2011)
Abstract
Abstract:
composition of MgO and nano boehmite. The reactant and potassium chloride, as the reaction media, were fired at
800-1000 °C at different dwell times (0.5-5 h) in the ambient atmosphere. After washing and filtration, the spinel nano
powder was characterized by X-ray diffraction (XRD), Scanning electron microscopy (SEM), and Brunauer-Emmett-
Teller (BET) techniques. It was demonstrated that the formation temperature decreased to 850
particles revealed an average size of 30 nm with a narrow size distribution. The mechanism of MgAl
was found to be a template type where the morphology and size of product were similar to those of alumina formed
from boehmite decomposition. Prolonging the reaction time from 0.5 to 3 h, the reaction was further completed and
crystallinity was improved. However, the increase of temperature was more effective in this regard.
MgAl2O4 (MA) nano powder was synthesized via molten salt technique, by heating stochiometric°C. The nano spinel2O4 formation
S. Ghafurian, S. H. Seyedein, M. R. Aboutalebi, M. Reza Afshar,
Volume 8, Issue 3 (9-2011)
Abstract
Abstract: Microwave processing is one of the novel methods for combustion synthesis of intermetallic compounds and
composites. This method brings about a lot of opportunities for processing of uniquely characterized materials. In this
study, the combustion synthesis of TiAl/Al2O3 composite via microwave heating has been investigated by the
development of a heat transfer model including a microwave heating source term. The model was tested and verified
by experiments available in the literature. Parametric studies were carried out by the model to evaluate the effects of
such parameters as input power, sample aspect ratio, and porosity on the rate of process. The results showed that
higher input powers and sample volumes, as well as the use of bigger susceptors made the reaction enhanced. It was
also shown that a decrease in the porosity and aspect ratio of sample leads to the enhancement of the process.
A. Namiranian , M. Kalantar,
Volume 8, Issue 3 (9-2011)
Abstract
The process of mullitization of kyanite concentrate was studied at different conditions of heat treatment (1400
– 1600 °C and 0.5 – 3.5 hours) and particle size of raw materials (38-300 ?m). Kyanite concentrate was obtained from
ore-dressing of kyanite deposits of Mishidowan-Bafgh region at 100 km northeastern part of Yazd. The results of
microstructure (shape, distribution and size of the grains) and phase evolution studies by SEM and XRD showed that
total transformation of kyanite to mullite takes place by heat treatment between 1500 –1550 °C during 2.5 hours.. At
temperatures below 1500 °C need-like mullite grains are always produced. At higher temperatures the mullite grains
reveal rounded and platelet morphology. At 1550 °C, the rate of mullitization and densification were improved by
increasing soaking time from 1h to 3h and decreasing particle size of materials from 300 to 38 m
E. Najafi Kani, A. Allahverdi,
Volume 8, Issue 3 (9-2011)
Abstract
Shrinkage behavior of a geopolymer cement paste prepared from pumice-type natural pozzolan was studied
by changing parameters of chemical composition including SiO2/Na2O molar ratio of activator and total molar ratios
of Na2O/Al2O3, and H2O/Al2O3. For investigating the effect of curing conditions on shrinkage, hydrothermal curing
was also applied. The obtained results clearly revealed the governing effect of chemical composition on shrinkage.
Mixes with different Na2O/Al2O3 molar ratios exhibited different shrinkage behavior due to variations made in
SiO2/Na2O molar ratio. Application of hydrothermal curing after a 7-day period of precuring in humid atmosphere
also showed strong effect on shrinkage reduction.
M. S. Kaiser, A. S. W. Kurny,
Volume 8, Issue 4 (12-2011)
Abstract
Microstructure and properties of the Al-6Si-0.3Mg alloys containing scandium (0.2 to 0.6wt %) were investigated. The microstructure was observed by optical microscopy, the hardness was determined by Vickers tester and phase transformation was investigated by differential scanning calorimetry (DSC) technique. The results showed that scandium can refine dendrites, enhance hardness in the aged alloys and suppress softening effect during prolonged ageing treatment.
M. M. Kashani Motlagh, A. A. Youzbashi, Z. Amiri Rigi,
Volume 8, Issue 4 (12-2011)
Abstract
A natural bentonite obtained from Khorasan, Iran, was submitted to acid activation with sulphuric acid. Sample aliquots (5gr)
were leached with 100 ml H2SO4 solutions of various concentrations (2–7N) at 80±2 oC for 2 hours. X–ray diffraction, chemical analysis, infrared spectroscopy and specific surface area measurements were performed in order to evaluate important structural modifications occurring as a result of acid attack. Octahedral sheet was affected by acid activation resulting into the dissolution of cations (Mg2+, Fe2+, Al3+) and consequent decomposition of montmorillonite structure. Bentonite samples were then tested in order to verify their capacity to bleach colza–soybean oil, and their performances were compared to that of a commercial bleaching clay. The bleaching ability of the natural clay was poor when compared with that of the industrial adsorbent. Acid activation of the bentonite sample with 7N sulphuric acid yielded an adsorbent material which was highly efficient in the bleaching of the oil functioned better than the commercial clay product under the same conditions.
M. Rezvani,
Volume 8, Issue 4 (12-2011)
Abstract
The effect of Y2O3, CeO2, P2O5, ZrO2 and TiO2 in single, double and triple form on crystallization mechanism of Li2OAl2O3- SiO2(LAS) glass-ceramic system was investigated .The nucleation and crystallization peak temperatures of optimized samples in each group were determined by Ray & Day method .The crystalline phase was determined by the X-ray diffractometery .The micro-structure of the samples was studied by SEM techniqe .Crystallization activation energy ,E, and kinetic constants(n ,m) were determined by differential thermal analysis (DTA) through Marotta and Augis-Bennet methods .According to the results ,the Avrami constants(m ,n) derived from the Marotta and Augis- Bennett, glasses containing both ZrO2 and TiO2 nuclei were showed bulk crystallization .The crystallization mechanism of specimens containing ZrO2, TiO2 and CeO2 in the triple nuclei series represent two-dimensional bulk crystallization .By comparison of Avrami constants and activation energy of crystallization of optimized samples with other results they gave much lower value of E(255.5 kJ/mol) and higher value of n in 4.38.The lattice constants of the main phase( -eucryptite solid solution)in samples were determined according to the XRD results
A. Allahverdi, E. Najafi Kani, M. Fazlinejhad,
Volume 8, Issue 4 (12-2011)
Abstract
Abstract: The linear expansion, early-age compressive strength and setting times of the binary mixtures of gypsum and Portland cement clinkers of relatively low C3A-contents were investigated. For this reason, type 1, 2, and 5 of Portland cement-clinkers were selected and a number of binary mixtures were designed. At relatively lower percentages of gypsum (about 5%), the early strength behavior is improved. Results obtained for compressive strength of mixtures with 5% gypsum confirm the possibility of achieving 28- and 90-day compressive strengths up to values higher than 100 MPa and 130 MPa, respectively. At relatively higher percentages of gypsum (more than 25%), excessive expansion caused by ettringite formation results in the formation of micro-cracks effectively weakening the strength behavior. The work suggests that type S expansive cements could be produced from Portland cement clinkers of relatively low C3Acontents.
